New vinyl manufacturing method could produce 24,000 records a day

With sales in 2016 at a 25-year high, vinyl is well and truly back. But there's one problem: most of the machines used to make the records are ancient, and haven't been updated since the format was supposedly at death's door.

The technology is struggling to keep up with the resurgence in demand, meaning artists have to wait up to a year before they can release their music on vinyl.

But Toronto-based Viryl Technologies is producing a new pressing machine system called WarmTone. Modern engineering techniques make it both more reliable, and easier to switch out 'stampers' (the negatives that press records). It also has a trimming/stacking system that's better equipped for handling large-scale production.

The machines are controlled by touchscreens, and have onboard sensors that monitor a range of variables throughout the process, including pressure, temperature and timing, and will alert staff if something is amiss.

MORE: 12 of the best vinyl test records

Only one machine is currently in use, but Toronto-based CD and DVD manufacturer Microforum should have one up and running by the end of the week, according to CBC News.

While production still takes eight to 10 weeks, Microforum eventually hopes to have six machines running at once, knocking out 24,000 records a day. Which could mean no more long waits for albums to be released on vinyl.

It's not the first new-fangled shot at producing vinyl. Last year, a patent was filed for 'HD vinyl', which claimed to "double the audio fidelity of a typical LP". Dutch company Symcon said it would speed up the process by switching to injection moulding.

All in all, it's an exciting time for fans of vinyl.

MORE: You can play vinyl with the new £5 note but probably shouldn't

Joe Svetlik

Joe has been writing about tech for 20 years, first on staff at T3 magazine, then in a freelance capacity for Stuff, The Sunday Times Travel Magazine (now defunct), Men's Health, GQ, The Mirror, Trusted Reviews, TechRadar and many more. His specialities include all things mobile, headphones and speakers that he can't justifying spending money on.

Latest in Vinyl
The Vinyl Factory
Vinyl and CD recycling scheme reboots in the UK – and major indie record stores are onboard
A woman flicking through stacks of vinyl records in a Rough Trade shop.
John Lewis to start selling vinyl records this month – and it has pretty great taste
Record Store Day logo banner image
Record Store Day date confirmed! RSD 2025 returns this April to support UK indie record stores
Gant All Night Long vinyl cover in front of records
How to spot fake records: 10 tips to avoiding counterfeit vinyl
Vinyl Moon
I tested 3 vinyl record cleaning systems – and the results were both revelatory and depressing
Shelves full of vinyl records.
The vinyl revival continues! WH Smith stores will start selling records again
Latest in News
Sony Bravia Projector 8 home cinema projector
Terrible news: Sony is about to stop selling projectors in Europe, including the UK
Audiolab 6000A MkII amplifier in silver
Audiolab upgrades its five-star 6000A amplifier with a new DAC chip, enhanced circuitry and HDMI ARC
Qobuz
Qobuz reveals average payout per stream – and claims it is higher than rivals
Sonos Beam Gen 2
Quick! This five-star Sonos Dolby Atmos soundbar has dropped close to its lowest price
The Google Pixel 9a being held horizontally at waist-height so only the back is visible.
The Google Pixel 9a launches at £100 less than the iPhone 16e with a better screen
A woman flicking through stacks of vinyl records in a Rough Trade shop.
Vinyl records and music streaming both hit landmark highs – but the one growing faster in revenue may surprise you